ADC RS-232/V24 Operations Instructions

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Summary of Contents

Page 1 - Sartorius Combics 3

98648-018-29Operating InstructionsSartorius Combics 3Models CAISL3 | CAIS3 Indicators

Page 2 - Contents

Interface Pin Assignments COM1, COM2 and PS2 with OptionsDigital PCB CAIS3 (IP69K) COM1, COM2 and PS2 terminal assignments (applies to all PCBs)

Page 3 - Notes on Using this Manual

100Application Initialization DataWhich data is included in this block depends on the active application. In the “Counting" application, for exam

Page 4 - Use in Legal Metrology

101Sample PrintoutsFor details on the individual information blocks, see “Configuring Printouts.” For details on configuring the header lines, refer t

Page 5 - Device Description

102“Classification” ApplicationThe initialization block contains the upper limits of weight classes 1, 2, 3, 4.The results block contains gross, net a

Page 6 - General View of the Equipment

103Component printout, example with 3 transactions: HEADER LINE1 HEADER LINE214.07.2010 09:43--------------------G# + 1.400 kgT

Page 7

104Errors are divided into the following:– Fatal and dynamic errors are displayed for the duration of the error via the “ERR" error code.– Temp

Page 8

105Care and MaintenanceServiceRegular servicing by a Sartorius technician will extend the service life of your equipment and ensure its continued weig

Page 9

106Cleaning Stainless Steel Surfaces– Only use conventional household cleaning agents which are suitable for stainless steel. – Only use solvent

Page 10 - Getting Started

107DisposalIf the packaging is no longer needed, it can be disposed of by local waste disposal authorities. The packaging is made of environmentally f

Page 11

108ADC scale interface 2*3000e (option A8)When used in standard applications (as opposed to legal metrology): – Display resolution <31250 d – Lo

Page 12

109SpecificationsADC scale interface 10,000e (Option A20)When used in standard applications (as opposed to legal metrology): – Display resolution &l

Page 13

11Getting StartedInterface PCB for RS-232/RS-485 for IS platforms (option A62/A72) A62/A72 terminal assignments1 CTS 11 TxD/RxD+2 DTR 12 TxD/Rx

Page 14

110All data in mmDevice Dimensions10019550 9630254M4 (3x)30

Page 15

111AccessoriesProduct Order No. Verifiable printer with functions for date, time and statistical evaluations and LC display. YDP20-0CE– 5+ 50

Page 16

112Product Order No.Replacement 1st weighing point/scale connection instead of internal A/D converter (3000e)Analog platform 10,000e YDI02C-WPARS-23

Page 17 - Service Mode

113AccessoriesProduct Order No.Mechanical accessoriesBrackets for wall mounting, stainless steel YDH02CISFloor-mounted column YDH03CIPFloor-mounted

Page 18

114Documents ListOperating instructionsBasis-Applikation Programs (Option H0 and I2) 98646-003-22Basic filling (Option H3) 98646-002-18Filling with

Page 19

115Declarations of Conformity

Page 20

116Declarations of Conformity

Page 21

117Declarations of Conformity

Page 22

118Declarations of Conformity

Page 23

119Test Certificate

Page 24

Connecting a PC via Interface COM1 Use the following cables to connect a PC to the indicator in accordance with the RS-232C/V24 standard (max. cable

Page 25

120Plates and Markings

Page 26 - WP1:Internal

121Plates and Markings

Page 27

122Plates and Markings

Page 28

123Plates and Markings

Page 29

124Appendix: Guide to Verification of Weighing InstrumentsEvidence of compatibility for modules used with non-automatic weighing instrumentsThe docume

Page 30 - C.EXT.DEF

125 On the second page, the green or red fields show whether the components (indicator and weigh cell/s) are compatible:– Red = incompatible– Green

Page 31

126Declarations of Conformity

Page 33 - Calibration/Adjustment

128Ex-Safety InformationPage4of165954-750-16Safety Information11.05.2012KlausgreteDrawing No.DesignationRevision 011. Mains ConnectionExplosion-risk a

Page 34

129Ex-Safety InformationPage4of265954-750-16Safety Information11.05.2012KlausgreteDrawing No.DesignationRevision 01Analog weighing platforms from seri

Page 35

13Getting StartedInterface Pin Assignment Chart COM2Model type CAISL (IP-44 protection) COM2 female connectors: 9-pin D-Submini female connector (DB

Page 36 - C.EXT.USE

130Ex-Safety InformationPage4of365954-750-16Safety Information11.05.2012KlausgreteDrawing No.DesignationRevision 01These safety instructions apply to

Page 37

131Ex-Safety InformationPage4of465954-750-16Safety Information11.05.2012KlausgreteDrawing No.DesignationRevision 0114. During installation, take suita

Page 39

133Appendix: PasswordsService Password t Press to turn on the device.y When turned on the scale is in an application program.�� t Enter the se

Page 42

Sartorius Industrial Scales GmbH & Co. KG Leinetal 2 37120 Bovenden, GermanyPhone +49.551.308.0 Fax +49.551.309.83.190www.sartorius.comCopyri

Page 43 - and confirm with

Connecting a PC via Interface COM2Use the following cables to connect a PC to the indicator in accordance with the RS-232C/V24 standard (max. cable le

Page 44 - Set preload

15Getting StartedInterface Pin Assignment Chart PS2 Model type CAISL (IP-44 protection) PS2 female connector: 6-pin miniature socket PS2 (Mini-DIN)

Page 45 - Delete preload

Closing the Combics Indicatort Re-attach the front panel and secure it with 1 Nm the ten cap nuts.Connecting the Device to AC Power The indicator is

Page 46 - Operating Design

17Configuring Weighing PlatformsService ModePurposeThe Service mode enables access to additional menu items in the Setup menu which are not displayed

Page 47

Overview of the Setup Menu in Service Modeo = Factory setting x = User-defined setting Service password entry Setup Application parameters, please r

Page 48

19Configuring Weighing PlatformsDevice Parameters WP1 Internal Calibration/Adjustment unit Grams /g Kilograms /kg

Page 49

Contents ... 2Notes on Using this Manual ...

Page 50 - S Printing in progress

Setup Menu for A/D Converter ConfigurationSetup access in Service modeWP1 - Internal - ADC configuration Standard configuration Ranges Single

Page 51 - Input/output window

21Configuring Weighing PlatformsAnalog/Digital Converter (ADC)PurposeAdjust the parameters of the analog/digital converter to the connected load cell

Page 52

Scale interval dScale interval d indicates the resolution of the weighing instrument. The scale interval d can be entered only in increments of 1, 2,

Page 53

23Configuring Weighing PlatformsAnalog/Digital Converter (ADC) Configuration The weighing platform must already be connected.Open the menu access swi

Page 54

The default values displayed depend on the data record loaded and might have to be changed. In the example shown here, the A/D configuration is set w

Page 55

25Configuring Weighing PlatformsMulti-interval mode The illustration shows an example of the input menu opened for multi-interval mode range configura

Page 56

t To save the configuration, use the “Q" soft key to select “Yes" and confirm using the “l" soft key.y The message “Function activat

Page 57

27Configuring Weighing PlatformsEntering Geographical Data for Use in Legal MetrologyPurposeEntering geographical data allows the external adjustment

Page 58

Proceduret Remove the cap.t Slide the menu access switch to the left (= “open" position). If the device is part of a verified weighing facilit

Page 59

29Configuring Weighing PlatformsEntering Gravityt Use the “Q" or “q" soft key to select the corresponding input field.t Enter gravity in m

Page 60

3Notes on Using this Manualt Please read this entire manual carefully and completely before using the device.t Read the safety precautions carefull

Page 61

t Press J to start an external adjustment.y The display “C.EXT.D" appears briefly.In the example, the altitude and latitude of the installation

Page 62

31Configuring Weighing PlatformsIf gravity is being entered instead of altitude and latitude, then “Gravity" is displayed for a brief time after

Page 63

Entering Adjustment and Linearization WeightsPurpose Entering adjustment and linearization weights.Procedure See also “Calibration and Adjustment&

Page 64

33Configuring Weighing PlatformsFunction Allocation of the allocation for the J Key for Calibration/AdjustmentPurposeThe J key is used for the calibra

Page 65

t Use the “O" soft key to open the CAL key function" menu.y The “CAL key function" submenu is displayed.t Use the “Q" or “q&quo

Page 66

35Configuring Weighing PlatformsProcedurey The target value of the required adjustment weight (5.000 kg in the example) is displayed as a negative v

Page 67

External Calibration/Adjustment with a User-Defined WeightConfiguration Select the “CAL key function:Ext. cal./adj.; user-def. wt." menu item (

Page 68

37Configuring Weighing Platforms When calibration/adjustment is complete, the GMP-compliant printout shown on the left is generated. If the adjustmen

Page 69 - Operation

Adjustment Without WeightsPurposeIn the Service menu, adjustment without weights can be carried out by entering the characteristic data of the load ce

Page 70

39Configuring Weighing Platformsy The Input menu is displayed. Enter the nominal capacity and resolution of the load cells in kg and the sensitivity

Page 71

Safety Combics indicators comply with the European Council Directives as well as international regulations and standards for electrical equipment, el

Page 72

Function Allocation of the J Key for Linearization and Setting/Deleting the PreloadPurposeThe J key is normally used for the calibration/adjustment fu

Page 73

41Configuring Weighing PlatformsExternal Linearization with the Factory-Defined Weight (Default Weights)Setup information– This function is accessib

Page 74

External Linearization with User-Defined WeightsSetup information– This function is accessible only if the software and the functionality of the con

Page 75

43Configuring Weighing Platformst Press J to apply linearization weight 1 or press ( to cancel the linearization function.y After the linearization

Page 76

Set preloadSetup information– Setting the preload when weighing in legal metrology is only possible when the menu access switch is open.– The J key

Page 77

45Configuring Weighing PlatformsDelete preloadSetup information– Deleting the preload when weighing in legal metrology is only possible when the menu

Page 78

You can use the Combics 3 to record weight values from 1 to 3 weighing platforms, calculate and display weight values through application programs, an

Page 79

47Soft keys The functions of active soft keys are indicated by symbols and abbreviations in the last line on the display. Abbreviation examples: ID:

Page 80

Operating Design Special Character Input via the Keypadt Press the a key.y “ABC" is displayed.t Press the 1 key.y The corresponding characte

Page 81

49Display in Weighing Mode Weighing Mode: Display of Measured and Calculated Values The display is divided into several sections. Lines for metrol

Page 82

5Device Description Description Combics 3:– Is robust and durable, thanks to its stainless steel housing.– Is easy to clean and disinfect.– Is eas

Page 83

Application, printing and battery symbolsS Printing in progressT GMP-compliant printout active, Battery status: ‘Battery fully charged’ or ‘Batte

Page 84

51Menu Operating DesignOperating example: Setup:Device parameters:WP 1:Internal:Adapt filtero Marks the current menu setting Configuring parameters:

Page 85

Configuration You can configure the indicator by selecting parameters in the Setup menu. These are divided into the following groups (menu level 1),

Page 86

53Operating DesignSetting up Password Protectiont Press e to turn on the device.t Press M.y The menu appears on the display.t Press the “q"

Page 87

Operating Design54 Setting up Password Protectiont Press e to turn on the device.t Press M .y The menu appears on the display.t Press the “q"

Page 88

55Operating DesignPrinting Parameter SettingsExample: Maximum 20 characters per line. --------------------12.01.2010 09:46Type CAIS3Ser.

Page 89

Operating DesignSetup Overview (Parameters)o = Factory settingsW = User-defined settingSetup Application parameters: Please refer to the “Basic Appli

Page 90

57 Device Parameters WP 1 Internal Stability delay Without delay o Short delay Average delay

Page 91

Operating Design Device Parameters WP 1 Internal Weight unit 2 2) User-definable / o (factory setting: grams) 1)

Page 92

59 Device Parameters WP 1 Internal Weight unit 3 2) User-definable / o (factory setting: grams) 1) o Grams /

Page 93

Display and Keypad 1 Alphanumeric keypad 2 LEDs(for checkweighing and classifica-tion) 3 Toggle key for alphabetic input 4 Configuration: Acces

Page 94

Operating Design Device Parameters COM 1 o Off WP 3 o RS-232 SBI standard (9600 baud) SBI verifiable (

Page 95

61 Device Parameters COM 1 Data communications o SBI Line format For raw data (16 characters) o F

Page 96

Operating Design Device Parameters COM 1 Printer 1 1) YDP20 Baud rate o 1200 baud 2400 baud

Page 97

63 Device Parameters COM 2 similar to COM 1 UNICOM (optional interface) o Off WP 3 o RS-232 SBI standard (9600

Page 98

Operating Design Device Parameters I/O control Input ports Universal switch key Off % Print key

Page 99

65 Device Parameters Config. printout Printer 1 Number of printouts o 1 printout 2 printouts Indiv.:

Page 100 - Data Interfaces

Operating Design Device Parameters Operating parameters Acoustic signal o On Off Linked to the green LED Keypad

Page 101

67 Device Parameters Clock Time: Date: Test I/O ports Set internal outputs Int. output 1 (Lighter) 0 Int. out

Page 102

Operating DesignSetup Info Service Service date: Terminal Model: Serial no. Basic ID: Version no.: (a

Page 103 - 1.02.101110

69Weighing This application is always available during operation.Features– Zeroing by pressing (– Storing the weight on the platform as a tare by p

Page 104 - Error Codes

7InstallationWhen an indicator is ordered with special equipment, the desired options come pre-installed from the factory.Storage and Shipping Conditi

Page 105 - Care and Maintenance

OperationMinimum load for automatic taring and automatic printingTo tare container weights automatically, you need to set a minimum load in the Setup

Page 106

71Using a barcode scanner to enter an identifierIdentifiers can be entered via a barcode scanner.Operating menu setting: “Device parameters:Bar code:o

Page 107 - Disposal

OperationAdjustment/Configuration counter for standard scalesPurposeAutomatic recording of changes to adjustment and weighing parameters using two ind

Page 108 - Specifications

73Device ParametersPassword protectionAccess to device and application parameters can be password-protected against unauthorized changes in the Setup

Page 109

OperationTare the scale by placing a container on the weighing platformt Press the e key to turn on the indicator. y The automatic self-test runs.

Page 110 - Device Dimensions

75Weighing with numeric entry of tare value and printing the results.t Press the e key to turn on the indicator. y The automatic self-test runs. W

Page 111 - Accessories

Operationt Press the key L to toggle back to the previous display.t Press the key p to print the results.y Start of GMP header (only if GMP-complia

Page 112

77Weighing with variable tare values, printing results, deleting tare values t Press the e key to turn on the indicator. y The automatic self-test

Page 113

Operationt Read the Net weight.t Press the p key to print the results.t Press the 0 key.t Press the ) key to apply the entered value.y The tare

Page 114 - Documents and Services

79Calibration and AdjustmentPurpose Perform calibration to determine the difference between the value displayed and the actual weight on the platform

Page 115 - Declarations of Conformity

Steps1.) Connect weighing platform to the indicator.2.) Configure the analog/digital converter (ADC): see chapter “Configuring Weighing Platforms, s

Page 116

OperationFeatures Which of the following features are available depends on the connected weighing platform. These features are configured in the Setu

Page 117

81External Calibration and Manual Adjustment with Default Weights (weighing parameters: factory settings)Preparationt Select Setup: Press the H key.t

Page 118

Operationt Place the calibration/adjustment weight on the weighing platform.y The difference between the measured value and the true weight of the s

Page 119 - Test Certificate

83SQmin FunctionPurpose To display the allowable minimum sample quantity “SQmin” (sample quantity minimum) in accordance with the United States Pharm

Page 120 - Plates and Markings

OperationSQmin OperationConfiguration in Service Mode The SQmin value can only be entered in Service mode.t Remove the cap.t Slide the menu access

Page 121

85Proceduret Place the container for the sample on the scale and press the ) key to tare.t Place the sample on the scale.y The minimum sample quant

Page 122

OperationData ID CodesYou can assign codes (such as product name, batch number, etc.) for identification of measured values in all application program

Page 123

87Using Individual ID CodeExampleEnter ID code names. “Batch no." and “Customer" should be entered for ID 1 and ID 2.t Press the H key and

Page 124

Data Interfaces The indicator is equipped with the following data interfaces:– COM1: Standard data interface (RS-232)– COM2: Standard data interfac

Page 125

89Specifications Serial interface: Interface operating mode: Full duplexLevel: COM1: RS-232, COM2: RS-232, UniCOM (optional): RS-232 or R

Page 126

Attaching the Cable Entry3 Please use extreme caution when performing any work on the equipment that affects this cable gland. You must use a torque w

Page 127

Data InterfacesConnection Options�3 You may need to use an external power supply to operate peripheral devices.PreparationSee chapter “Getting Started

Page 128 - Ex-Safety Information

91Configuring the Data Interface as a COM PortFor operation as a COM port, you can adapt data records to the following operating modes:– SBI (factory

Page 129

Data InterfacesSetting the SBI Data OutputData output settings can be made in the Setup menu under “Data communications:SBI:Data output." The fol

Page 130

93ExampleThe command character for output is “P" (“output to Port"). To trigger this command, send the string: “ESC P CR LF”.Command Meaning

Page 131

Data InterfacesData Output FormatYou can output the value displayed in the measured value line and the weight unit, with or without a data ID code. Wh

Page 132

95Output of the weight value +1255.7 gPosition 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 + * * * 1 2 5 5 . 7 * g * * CR L

Page 133 - Appendix: Passwords

96G# Gross valueN Net valueT Application tare memory 1T2 Application tare memory 2Diff Difference from calibration valueTarg. Exact adjustment w

Page 134

97Data InterfacesExternal Keyboard Functions (PC Keyboard)For settings, go to the Setup menu under “Device parameters:Bar code:External keyboard."

Page 135

98Configuring the Data Interface as a Printer PortDevice Parameters Config. printout Headers Line 1: Line 2: Identifiers ID1:

Page 136

99Data InterfacesThere are several actions that generate the command for outputting data to the printer port: – Pressing the p key. If the operatin

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